Fully automatic thermal efficiency gas steam boiler

Fully automatic thermal efficiency gas steam boiler

On the boiler industry development status of primary industrial furnace advanced level of China's unit energy consumption indicators have been close to or above the average level of advanced countries, but advanced and lagging indicators from larger, indicating that China's industrial furnace large energy saving potential. Expand the saving job is not a negative power supply of cut, but take advantage of the power potential, with minimal power consumption to maximize the economic benefits of skills. Two primary content of energy saving operation, including direct and immediate saving, energy is directly proceeds through the furnace power utilization, decreased product cost, thereby reducing the power consumption; direct energy cost of raw materials is lowered by, reducing the rejection rate, longer equipment life and other ways to save energy. Composed apparent from industrial furnace power, the power consumption in total more than 90% of the fuel consumption, the power consumption of only 7.9, the fuel energy as a heat source for various industrial furnaces is necessary. Excellent planning and proper operation of furnaces and furnace fuel compared with the same skill can get higher economic efficiency in thermal performance. Some furnace fuel saving measures, such as improving production management and operation method, the choice of light or ultra-lightweight refractory lining, the furnace proceeds sealing properties, improved incineration furnace construction and reasonable means disposed (electric furnace is a heating element) and the like, the same also applies to the energy requirements of industrial furnace electric furnace. Accompanied by vigorous development of our national economy, industrial boiler manufacturing industry in recent years has made considerable progress. Its outstanding performance, the professional standards increasingly standard, skill level and gradually move forward, continue to add product variety, economic planning significant expansion. However, during the occupation carried out in a high-speed, also paid a lot of resources and environmental values. As China's requirements for safety, energy conservation and environmental protection forward year after year, such as occupational health and safety in promoting the steady development, ensuring the safe operation of the industrial coal-fired boilers situation, to further accelerate the expansion of energy-saving and emission reduction work has become a professional industrial boilers future development of new issues and serious challenge faced. Our vertical boiler manufacturing industry has experienced decades of conduct, in particular to promote the reform and opening up drive onto the fast-track career carried out. Due to increasing demand for shopping malls, the number of production enterprises quickly add, career planning continues to expand, the boiler can supply a variety of different pressure levels and capacity, satisfaction of the needs of the current mall. Throughout the occupation to carry out industrial boiler, although impressive, but still hidden. First, the overall occupational skill level needs to move forward. The status and importance of industrial coal-fired boilers in the national economy and society for the well known. But with the current situation of high nationwide emissions corresponding proportion of the whole career of the great amount of power consumed, the soot, sulfur dioxide, carbon dioxide, oxides emissions accounted for, not only will now energy-efficient professional industrial coal-fired boilers, and construction of environmental indicators policy of resource-saving and environment-friendly society have a greater distance, and fully explain the huge energy saving potential career. Energy conservation is a worldwide problem, but also pay attention to the topic with the world. Shandong fully automatic thermal efficiency steam boilers due to the large number of coal-fired boiler flue gas waste dust occur during use, it has a negative impact on the environment around the city to accelerate the transformation of governance and low efficiency and high pollution boiler equipment footsteps, to control the use of polluting fuels and other measures mainly summarized the choice of strict laws and regulation, as well as payment of the corresponding grant funds to accelerate the phase-out of these updates and boilers. The view from the future to carry out energy conservation is imperative to carry out the professional boiler, boiler practitioners and new power boiler companies will become the great collective benefit of the rectification plan, in order to stabilize the mall business, we must strengthen the new product R & D efforts, together with the skills level of products to add economic efficiency, promote vocational enterprise steady development. Now carry out the bottlenecks faced by the boiler career to focus on cause-related employees, forward boiler quality, enhance environmental performance, identify corrective path in line with China's national conditions, it has become an urgent important matter.

For more than two decades, it has been the focus on clean boilers, the insistence on precision and wisdom, and the pursuit of exquisite craftsmanship that have made today's Fangkuai boilers. Fangkui Boiler will always be based on the boiler industry, and will return customer support and trust with brilliant results and sophisticated technology.

In order to ensure boiler safety, to run smoothly, you must ensure that the use of high-quality natural gas. 1, equipped with one gas separator to increase the capacity, it can effectively store oil and water. Secondly, a level gauge designed to directly observe whether there is liquid in the separator. While the design of the automatic drain pressure relief device is installed. A single control pressure of the air is improved dual control, i.e. the pressure regulating valve is mounted on the main line to control the water separator, the pressure to stabilize, improve security purposes. 2, safety monitoring natural gas as a boiler room burning materials, natural gas leak monitoring must be done. The portable display technology poor performance, poor sensitivity. Host combustible gas alarm system with digital control scaling circuit having an alarm function and a secondary alarm, ensure the safe operation of the boiler. 3, check before firing the safe operation of: (1) whether the boiler inspection gates normally open or closed, check the gas pressure is normal, not too high or too low, open the supply valve leading to the boiler. (2) in the flue baffle must be fully open, otherwise it will affect the purge, causing accidents. Each knob and keep control cabinet to check the normal position. If the stove has a residue should be cleaned. (5) Check the boiler ignition and fire protection program control means should be flexible and reliable. Blast doors should be flexible and rigorous on the boiler. Before the completion of ignition, the ignition is not possible to start the ignition operation: After successful ignition, the load can be adjusted in the normal operation of the boiler when the combustion gas boiler adjusted. We should always observe the combustion furnace, and adjust the amount of steam, wind and steam pressure to ensure the safe operation of the boiler. Note: Program: first five minutes were furnace cleaning, automatic ignition after 5 minutes, observe the ignition is successful, the success of one minute after a small fire can be operated automatically converted to fire properly. For the boiler load and the air pressure adjusted by adjusting the pressure regulator to achieve. When adjusting the load, adjust the air pressure at the same time, it must be synchronized to adjust the air flow to ensure a reasonable match air volume and air volume, in order to achieve economic operation of the boiler. In normal operation, the amount of gas should not be adjusted or reduced drastically in order to avoid dramatic changes in combustion, the pressure receiving member sudden expansion, shrinkage and damage. When the boiler is running, the pressure gauge must be monitored regularly in order to maintain stable water pressure. BCP pressure changes observed, reflecting the relationship between water temperature and steam consumption. In the boiler operation, when the steam pressure is automatically adjusted, the main purpose of the staff is to monitor automatically adjusts the boiler system is sensitive and timely solutions to problems and ensure the sensitivity and reliability of the automatic control system. 4, first close the main valve shutdown operation, the air supply is stopped, the circulating pump and the water pump is still running, when the boiler water temperature falls below 70, and supplies or stops the circulation pump in operation of the pump after about 4 hours. Note: In addition to the accident and emergency parking stop, parking general approach should not cut off the power. After the shutdown, it is timely for the boiler and ancillary equipment to conduct a comprehensive inspection. If you find a defect in the device, and repair should be recorded at the time of shutdown. Safety Precautions 1. burner startup, if the burner is repeatedly locking and alarm, you should find out the cause of the malfunction, press the reset button after troubleshooting, press the reset button and then continue to boot. Note: Press the Reset button for less than 10 seconds. A lower burner inlet must be clean and clean, and does not allow offal. 2. burner once the ignition is unsuccessful, Boiler Fan should be restarted. Ventilation After 5 minutes, start the second startup burner igniter. three. During normal operation, the thermal device near the burner portion (e.g. flange connections) will be very hot, in order to avoid burns. Do not put flammable materials in the vicinity so as not to cause a fire. 4. The operation of the boiler circulating pump must be closely monitored and the hot water boiler pressure, gas distributor, pipeline valves, pressure gauges, flow meters, water level gauge and the like. 5. When the firefighters open the door or fire door observation, you should wear gloves and a side view. 6. A burner working environment should be kept clean and dry, in particular, a flame detector (i.e. electric eye) should be kept clean, part of the control circuit should humidity and temperature; class should cleaning and maintenance of a combustor. 7. During use, the filter should be cleaned regularly check or replace the filter cartridge in accordance with impurities of the fuel. 8. Check the electrical installations include: wire is damaged, the sheath is damaged, the screw is loose, the contact is good, whether the motor is running abnormal noise. Describes the advantages and disadvantages of natural gas boiler, editor of Sin sets introduced, the use of technology and safety precautions. Industrial boilers to energy efficient, environmentally friendly development direction. Natural gas boiler to meet the needs of these three points. They are the future of the boiler market trend, more and more restricted energy policy, energy saving and environmental protection requirements.

Coal-fired boilers to gas-fired boiler and the basic requirements of a program, the transformation of the basic requirements: 1, the boiler must be carried out in accordance with "Steam Boiler Safety Technology Supervision" and "Hot Water Boiler Safety Technology Supervision" and relevant national technical regulations, construction program should be sent to the local technical supervision departments for approval. 2, to determine the value in use based on the transformation of the boiler has the age and state of the art, taking into account the life expectancy of the boiler. If the boiler use a longer useful life, and the pressure there is a serious corrosion, scaling and overheating phenomena such elements, no transformation of value. 3, boiler walls, chimneys, water supply and air supply, the wind system should remain largely intact. 4, after the transformation of the original technical parameters should be kept constant boiler (operating pressure, temperature, etc.) or the load and to improve the efficiency of the original boiler. 5, after the boiler should comply with national environmental and technical indicators, solve the problem of smoke and dust, meet environmental requirements. 6, when the boiler should try not to change the original pot, and the body is pressed by the original system architecture, covers the smaller the better. 7, rehabilitation programs should be simple, low investment, short construction period and quick, safe and reliable. Second, the transformation method: 1, removal of the original coal-fired boiler slag machine, equipment on coal, dust, chain grate and gearbox. 2, according to the diameter and length of the flame, furnace installation height determining geometric dimensions and the burner. 3, making the furnace, the furnace bottom refractory brick, a semicircular shape. 4, the front arch openings mounted burner nozzle. 5, after that the flame away from the center position of the tube the arch, the arch of the pipe on the basis of the original slope, heightening baffle wall, the protective tube arch. 6, install blast doors. 7, install the induced draft fan drive. 8, the body of the boiler water test pressure 1.5 times the working pressure. 9, the automatic control system installed. Third, the technical proposal: 1, furnace design should consider the flame length and diameter of the flame of the combustion gas, so that the furnace space is filled with the best of the flame, the flame not Wall flush. 2, as the main component of natural gas CH4, H20 generated after combustion, steam share large, so that strong radiation, heating furnace suitably increased to take advantage of the radiation heat transfer, thermal efficiency, reduce the consumption of steel, ensure that the boiler output, and may increase the boiler output. 3, a slight positive pressure within the boiler furnace using a combustion or slightly negative pressure, the sealing performance of the boiler furnace walls to strengthen, not air leakage. 4, due to the smaller excess air ratio of the gas boiler, combustion requires less air flow, coupled with the removal of dust, dust and small flue system, the flue resistance is reduced, a large surplus primer fan flow, using file when the damper plate adjusting the power loss is large, frequency control can be induced draft fan air volume regulation. 5, after the furnace door and see the fire smoke chamber above the chimney, mounted two proof doors, in order to improve the antiknock performance of the boiler. 6, the boiler flue gas the volume of gas in the vapor component is generally 15% to 19%, well above the coal-fired boiler flue gases generated in the water vapor content of 6% by volume or less. Boiler shutdown and startup, due to the low wall temperature of the boiler heating element, when less than less 50 ℃, the flue gas water vapor dew condensation on the wall will, if not removed condensate with the condensate of the contact wall would be C02 acid gas corrosion of furnace wall and the insulation material due to water absorption and thermal insulation effect will be lost. Therefore, before and after the gas hot water boiler smoke box and the rear box and the rear flue smoke condensate discharge means to be provided, promptly boiler condensate removal. 7, the gas boiler-system control function should have combustion process. Pre-blowing may be implemented, auto-ignition, flame detector self-test, automatic load adjustment, flame monitoring, fault alarm interlock shutdown, the gas leak detection valve, induced draft fan and burner control sequential chain protection. 8, in order to prevent fluctuations in the gas pressure regulator to meet the burner requirements, the installation of a gas regulator metering panel outer gas inlet in the boiler room, the surge counter can be accomplished by filtration, regulating, metering, safety shut-off functions.

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